A structured, onsite service that benchmarks mechanical, process, and energy performance, then provides a prioritized improvement plan for your conveyor dryer – no matter the brand.
A structured, onsite service that benchmarks mechanical, process, and energy performance, then provides a prioritized improvement plan for your conveyor dryer – no matter the brand.
Maximize the performance of your Bühler or non-Bühler dryer with a comprehensive onsite assessment. Our process technology experts deliver a mechanical and process evaluation together with an energy and sustainability assessment to reduce energy consumption, improve uniformity, and increase throughput safely and sustainably.
This service is available for all dryer brands, including Bühler and competitors’ equipment. To support your investment decision, our benefits calculator delivers clear, data-driven estimates of the energy, throughput, and cost benefits you can expect.
Immediate savings from onsite optimization of bed loading, humidity control, and moisture uniformity cut 118 kW/hr of dryer energy use and avoided an estimated 4,500 tons of CO₂e per year.
Mechanical and process corrections, including feeder calibration, air balancing, burner tuning, and refined cleaning procedures, strengthened stability and reduced variability across the line.
For this customer, a $220,000 investment unlocked $430,000 in recurring savings and supported a pathway toward up to 30% total plant energy reduction.
Our workshop is a structured, data-driven service that baselines dryer performance, identifies bottlenecks, and provides an actionable improvement plan. We combine process know-how, mechanical diagnostics, and energy analytics tailored to your dryer type, product, and site goals.
Beyond immediate savings, the workshop provides a decarbonization roadmap aligned to your plant’s long‑term sustainability goals—identifying opportunities such as heat recovery, electrification, and advanced digital control.
Many customers use the workshop as the first step toward a full‑plant recovery concept, with up to 30% total energy reduction across upstream and downstream equipment.
Heat pumps
Heat exchangers
Electrification
Digital control overlays
Sales and Quotation Manager
service.dryingsolutions@buhlergroup.com
+1(919)278-2881
